Njengeqabane lehlabathi kushishino lweemoto, iLinamar, inkampani yaseKhanada, iyila kwaye yenza amacandelo kunye neenkqubo zeenkqubo zokuqhuba kwiindawo ezingaphezu kwama-60 kwihlabathi jikelele.I-23,000 ye-square meter ye-Linamar Powertrain GmbH plant e-Crimmitschau, e-Saxony, eJamani yasungulwa ngo-2010 kwaye ivelisa amacandelo e-injini afana neentonga zokudibanisa kunye neemeko zokudlulisa izithuthi ezine-wheel drive.
I-Junker Saturn 915 yokudibanisa i-rods edibeneyo isetyenziswa kakhulu kwi-1 ukuya kwi-3 ilitha yepetroli kunye neenjini ze-diesel.U-Andre Schmiedel, uMphathi wokuSebenza kwi-Linamar Powertrain GmbH, uthi: "Ilonke, sifake imigca emithandathu yokuvelisa evelisa ngaphezu kwe-11 yezigidi zeerodi zokudibanisa ngonyaka.Zenziwa ngoomatshini okanye zidityaniswe ngokupheleleyo ngokweemfuno ze-OEM kunye neenkcukacha zomzobo.
Oomatshini be-Saturn basebenzisa inkqubo yokugaya eqhubekayo kunye neentonga zokudibanisa ukuya kwi-400 mm ubude.Iintsimbi zokudibanisa zithunyelwa kumatshini kwibhanti yokuhambisa.I-workpiece carrier ijikeleza ngokuqhubekayo kwaye ikhokela i-workpiece kwivili lokugaya elithe nkqo elilungiselelwe kwiindiza ezihambelanayo.Ubuso bokugqibela bentonga yokudibanisa isetyenziswe ngokuhambelanayo, kwaye inkqubo yokulinganisa ehlakaniphile iqinisekisa ubungakanani bokugqibela obufanelekileyo.
USchmidl unokungqina oku."I-SATURN grinder ifezekise ngempumelelo iimfuno ze-OEM zokuchaneka ngokubhekiselele kwi-parallelism, i-flatness kunye nobunzima bomhlaba," watsho."Le ndlela yokusila yinkqubo eyongayo nesebenzayo."Emva kokugqitywa kokucubungula, iintonga zokudibanisa zinqunyanyiswa kwiintsimbi zokukhupha, zicocwe kwaye zihanjiswe kunye nebhanti yokuhambisa kwisikhululo esilandelayo kumgca.
Ukuba bhetyebhetye kunye nokuguquguquka Ngeegridi zeJuncker's Saturn eziphindwe kabini, izixhobo zokusebenza zeplane-parallel zeemilo ezahlukeneyo kunye neejiyometri zingenziwa ngoomatshini ngokufanelekileyo nangokuchanekileyo.Ukongeza kwiintonga zokudibanisa, ezo zixhobo zokusebenza ziquka izinto ezijikelezayo, iindandatho, i-universal joints, iikhamera, inaliti okanye iibhola zebhola, iipistoni, iindawo zokudibanisa kunye neetampu ezahlukeneyo.Amalungu abamba iintlobo ezahlukeneyo zeworkpieces anokutshintshwa ngokukhawuleza kwaye kulula.
Igrinder ikwafaneleka ngokukodwa ukwenza izixhobo zokusebenza ezinzima ezifana neepleyiti zevalve, izihlalo ezithwele kunye neecasings zempompo.I-Saturn inokucubungula uluhlu olubanzi lwezinto eziphathekayo, i-Linamar, umzekelo, isebenzise ngaphezu kweentsimbi ze-micro-alloyed.Kunye nentsimbi ene-sintered.
Njengoko u-Schmiedel uthi: "NgeSaturn sine-grinder yokusebenza ephezulu esivumela ukuba sinikeze ii-OEM zethu ngokufumaneka ngokugqwesileyo ngelixa sigcina ukunyamezela okuqhubekayo.Sichukumisekile kukusebenza kakuhle ngolondolozo oluncinci kunye neziphumo zomgangatho ophezulu.
Ukufana kwimbali yenkampani Emva kweminyaka emininzi yokusebenza kunye, kwacaca ukuba ubugcisa bukhokelela kwintsebenziswano yezoshishino.ULinamar kunye noJunker abamanyane kungekuphela ngokuthanda kwabo itekhnoloji entsha, kodwa nangembali efanayo yeenkampani zabo.UFrank Hasenfratz kunye nomvelisi u-Erwin Juncker bobabini baqale.Bobabini basebenza kwiindibano zocweyo ezincinci, kwaye bobabini bavuse ngempumelelo umdla kwitekhnoloji yabo ngeengcinga ezintsha zoshishino, utshilo uSchmidel.
Imisebenzi yomatshini apho imathiriyeli isuswa kwi-workpiece kusetyenziswa amavili okusila anamandla, amatye, amabhanti, i-slurries, amashiti, iikhompawundi, i-slurries, njl njl. Ifumaneka ngeendlela ezininzi: Ukugaya umphezulu (ukudala umphezulu osicaba kunye / okanye isikwere) Ukugaya i-cylindrical (for Ukusila kwangaphandle kunye ne-taper yokusila, iifayili, ii-undercuts, njl. .
Amandla okugaya amavili okanye ezinye izixhobo eziqhekezayo zokususa isinyithi kunye nokugqiba izixhobo zokusebenza kunye nokunyamezela okuqinileyo.Ibonelela ngomphezulu ogudileyo, osisikwere, ohambelanayo kunye nochanekileyo.Oomatshini bokusila kunye nokuhombisa (iziguyi ezichanekileyo ezenza iziqholo ezinoziinkozo ezilinganayo ngokugqithisileyo) zisetyenziswa xa kufuneka umphezulu ogudileyo kunye nobungakanani bemicron.Oomatshini bokugaya mhlawumbi zixhobo zomatshini ezisetyenziswa kakhulu kwindima yabo "yokugqiba".Ifumaneka kwiindlela ezahlukeneyo zokuyila: ibhentshi kunye nesiseko sokusila ukulola i-lathe chisel kunye ne-drills;oomatshini bokugaya umphezulu bokwenza iindawo zesikwere, ezihambelanayo, ezigudileyo nezichanekileyo;oomatshini bokusila be-cylindrical kunye nabangenaziko;oomatshini bokusila basembindini;oomatshini bokugaya iprofayili;amatye obuso kunye nokuphela;izixhobo zokusika izixhobo;ukulungelelanisa oomatshini bokusila;ibhanti (inkxaso yangasemva, isakhelo esijikelezayo, i-belt roller) oomatshini bokugaya;izixhobo kunye noomatshini bokugaya izixhobo zokulola kunye nokugaywa kwakhona kwezixhobo zokusika;oomatshini bokusila i-carbide;oomatshini bokugaya abathe ngqo bezandla;isarha abrasive for dicing.
I-strip okanye ibha ye-abrasive ecocekileyo esetyenziselwa ukuphakamisa i-workpiece ngelixa ihleli ihambelana netafile ukuthintela ukudibanisa isixhobo kunye netafile.
Ukucoca ngokugqithisa i-workpiece kwindawo ethe tyaba, ethambekileyo okanye ejijekileyo phantsi kwevili lokusila kwinqwelo-moya enxusene nevili lokusonta.Bona ukugaya.